Essential Maintenance Tips for Your Cherry Picker

Essential Maintenance Tips for Your Cherry Picker

Maintaining a cherry picker, also known as a boom lift, is crucial for ensuring its safe and efficient operation. Regular maintenance not only extends the lifespan of the equipment but also significantly reduces the risk of accidents and costly repairs. Here are some essential maintenance tips for keeping your cherry picker in top condition:

Regular Inspections

The first step in maintaining a cherry picker is to conduct regular inspections. This should be done both before and after use. Check for any visible damage, such as cracks or bends in the structure, leaks in hydraulic systems, and wear and tear in the tyres or outriggers. It’s also essential to ensure that all controls are functioning correctly.

Hydraulic System Maintenance

The hydraulic system is the heart of the cherry picker, enabling its movement and functionality. Regularly check for leaks and ensure that the hydraulic fluid is at the correct level. Changing the hydraulic fluid and filters as recommended by the manufacturer is vital for keeping the system clean and functioning efficiently.

Electrical System Checks

The electrical system should be checked regularly for any loose connections, damaged wiring, or malfunctioning controls. Since cherry pickers often operate in harsh environments, the electrical system can be susceptible to damage. Ensuring that all components are in good working order is crucial for safe operation.


Regular lubrication of moving parts is essential. This includes boom sections, joints, and outriggers. Proper lubrication reduces friction and wear, prolonging the life of these components. Always consult the service manual of your make/model to ensure you adhere to what they recommend..

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Keeping the cherry picker clean is not just about aesthetics; it’s about functionality and safety. Dirt and debris can hide potential problems and can also interfere with the mechanical and hydraulic systems. Regular cleaning should be part of your maintenance routine.

Tyre and Wheel Maintenance

Check the tyres for cuts, bulges, and correct air pressure. The wheels should also be inspected for any damage. Damaged or improperly inflated tyres can affect the stability of the cherry picker, posing a safety risk.

Have a tracked cherry picker? You should always check to ensure the tracks run freely without obstructions to the rollers.

Battery Care

For electric cherry pickers, battery maintenance is essential. Ensure that the batteries are charged and stored properly. Regularly check the battery terminals for corrosion and clean them as necessary, whilst making sure you adhere to any safety recommendations of the manufacturer whilst working with the battery.

Structural Integrity

Inspect the cherry picker’s structure for any signs of damage, such as cracks, rust, or corrosion. Structural integrity is vital for safe operation, particularly when working at heights. If in doubt, you should seek the input of a professional outfit specialising in access platform servicing and repairs, such as Central Platform Services Ltd in the UK.

Record Keeping

Keep a detailed record of all inspections, maintenance, and repairs. This not only helps in staying organised but also provides valuable information about the cherry picker’s condition over time.

Operator Training

Whilst not necessarily a maintenance tip itself, you should always ensure that operators are fully trained and aware of the specific maintenance needs of the cherry picker they are using. Well-informed operators are more likely to identify potential issues early on, helping you avoid accidents or mistakes.

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Professional Servicing

While regular in-house maintenance is crucial, professional servicing should not be overlooked. Certified technicians can perform more complex checks and repairs and can also provide valuable advice on maintenance best practices.

Compliance with Regulations

Always ensure that your maintenance practices comply with relevant safety regulations and standards. Regular professional inspections may be required to ensure compliance.

Weather Considerations

Pay attention to the effects of weather on your cherry picker. Extreme temperatures, rain, and wind can impact different components of the equipment. Adjust your maintenance routine according to the environment in which the cherry picker operates.

Checking Safety Equipment

Regularly inspect safety equipment such as harnesses, guardrails, and emergency controls. This equipment is vital for the safe use of the cherry picker.

End-of-Day Checks

Implement a routine where operators perform basic checks at the end of each day. This ensures that any issues are identified and addressed promptly.


In conclusion, proper maintenance of a cherry picker is a multifaceted process that requires attention to detail and regularity. By following these tips, you can ensure that your equipment remains safe and efficient, thereby protecting your investment and the well-being of those who operate it.

Remember, when it comes to working at height, safety and maintenance go hand in hand.